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The machine features multiple-wheel technology and is suitable for the efficient production of small to medium-sized batches. The ingenious configuration of KLINGENBERG Höfler VIPER 500 machines allows users to change the grinding technology by quickly swapping-out the grinding wheel, the grinding wheel flank and the dressing wheel.
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A new cell based on a robotically fed Makino machining centre configured for VIPER (very impressive performance extreme removal) grinding has been installed at one of the Crewe production facilities of Trac Group. It follows the award of a long-term contract to produce four types of nickel alloy turbine vane for a leading European power generation company.
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The gear grinding machine VIPER 500 is designed for component diameters up to 500 mm and is optimally suited for small to medium-sized batches. To suit in-dividual requirements, the machine is available in three different configurations: profile grinding, small
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Viper grinding is a type of surface grinding process developed and patented by Rolls-Royce plc [1] in the 1990s. The acronym stands for …
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Image: Trac Group's Makino VIPER installation NCMT undertook turnkey responsibility for the supply of a Makino A99e machining centre and the process for producing the vanes. Included in the package were programs, grinding wheels, workpiece fixtures and a Fanuc M-900/A 6-axis robot for exchanging fixtured components automatically.
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Aerospace Machining; Aluminium Machining; Bright Bar Manufacturing; Broaching; Cast Iron Machining; Deep Hole Drilling; Grinding with Neat Oil; Honing & Superfinishing; Roll Regrinding; Skiving & Burnishing; Steel Alloy Machining; Tube Manufacturing; Viper Grinding Process; Industrial Component Washing; Wire Drawing
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Side grinding is commonly applied for the machining of through holes and face grinding applications in various hard to cut materials like carbides and ceramics. Many researchers report reduced process forces (values from 10 to 50%) and better hole quality (less deterioration of surface quality or subsurface integrity),,, .
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What Is Viper Grinding? The viper grinding process involves pre-formed small diameter grinding wheels that are used as tools on CNC machining centres to accurately machine features on nickel alloy turbine blades. The process is much faster than superabrasive grinding and far more flexible than the creep feed grinding process.
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High efficiency grinding of nickel alloy components. The Japanese machining centre manufacturer, Makino, recognises that its UK agent, NCMT, is the world leader in the application of VIPER grinding for the production of nickel-based components up to eight times faster than when using a conventional, plated CBN (cubic boron nitride) wheel.
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Flexible Grinding No Grinder Required Modern Machine. Dec 15 2002 · Flexible Grinding No Grinder Required The Viper grinding process involves preformed small diameter grinding wheels that are used as tools on CNC machining centers to accurately machine features on nickel alloy turbine blades The process is much faster than superabrasive grinding and far …
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A new VIPER (very impressive performance extreme removal) creep feed grinder for machining predominantly nickel-based alloys for gas turbines has been introduced to the UK and Europe by Makino-NCMT Grinding Division, Thames Ditton.
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Viper Grinding was so revolutionary because it allowed for multiple-axis machining. Since 2005, more than 160 Viper cells have been sold to aerospace companies around the world . The process is still important today, with new technology and production methods being integrated with the already existing method.
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VIPER grinding (5 axis machining) is transforming the way engineers design for manufacture.The viper system is based around the ability to change the grindin...
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Viper Grinding Machining Viper Grinding Machining The grinding wheel and away from the grinding zone as a result machining times can be reduced and the high demands for profile accuracy and surface quality can be met bridgeport fgc2 the viper system is currently licenced for use on bridgeport Learn More.
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The VIPER 500 cylindrical gear grinding machine is designed for component diameters up to 500 mm and is optimally suited for small to medium-sized batches. To suit individual requirements, the machine is available in four different configurations: Profile grinding, small grinding wheels for custom jobs and multiplewheel technology (K), as well as generating …
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VIPER grinding employs aluminum oxide grinding wheels no more than 200 mm in diameter in the spindles of specially adapted Makino machining centers. The wheels are exchanged in the same way as conventional milling cutters.
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Viper grinding technology enables engineers to create more intelligent designs by delivering a grinding tool that can be used on multiple axes, cutting the time spent on changing to different settings, substantially reducing manufacturing time and delivering a high degree of accuracy for more complex machine parts.
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VIPER grinding (5 axis machining) is transforming the way engineers design for manufacture. The viper system is based around the ability to change the grinding tooling in process allowing multiple features to be produced within one machine cycle – this leads to reduced setting and manufacturing time and ultimately lead time and cost!
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The Viper grinding process involves pre-formed small diameter grinding wheels that are used as "tools" on CNC machining centers to accurately machine. CNC Grinding Machine G5 Horizontal Machine Makino has introduced the G5 CNC Grinding 5-axis horizontal machining center, capable of grinding, milling, drilling and tapping, all on the same cmc.
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Viper Grinding Process SOVEREIGN TECH. Filter System Viper Grinding Process By admin January 19 2019 Vacuum Medi Filter is most suited for Aerospace Machining and Grinding of exotic material including composites. With Vacuum Media Filter coolant clarity down to 20-25 micron or finer can be achieved.
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Purposely built from the ground up for VIPER grinding, G5 grinder is 10% quicker at machining nickel alloy components than the modified Makino A55 machining centre that it supersedes. Metal removal rate is of the order of 80cm3/min and the machine accepts parts nominally up to 300mm in diameter.
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VIPER grinding (5 axis machining) is transforming the way engineers design for manufacture. The viper system is based around the ability to change the grinding tooling in process allowing multiple features to be produced within one machine cycle – this leads to reduced setting and manufacturing time and ultimately lead time and cost!
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Flexible machining center VIPER Grinding is a special designed creep feed grinding process mainly applied for Ni-based alloy materials used for aircraft engine components. The process was developed in a joint venture between TYROLIT, Rolls …
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